Preparation and Dosing Station BMG PDS-1000.1с
This equipment is designed for preparation and dosing of oil extraction additive Biomicrogel® BMG-C4 . The unit is designed for use in palm oil plants with a processing capacity of 15 to 60 FFB t/h (Fresh Fruit Bunches). The nominal capacity of this station is 1000 l/h of the working solution with a concentration of 1% to 3%.
|Dry reagent throughput||30 kg/h|
|Working solution throughput||1000 l/h|
|Rated power of the station||1.65 kW|
|Motor power of the dosing pump||0.37 – 1.1 kW|
|pH value for 3% water solution||1.3–1.5|
|Dosing pump performance||0.28 m3/h to 0.92 m3/h|
|Dosing pump pressure||0.3-0.4 MPa|
|Number of stirrers||2 pcs.|
|Stirrer rotation speed||100 rpm|
|Number of tanks used for preparation of working solution of BMG-C4||2 pcs.|
|Effective volume of the tank used for preparation of working solution of BMG-C4||500 l|
|Number of tanks used for storage and preparation of working solution of BMG-C4||1 pc.|
|Volume of container used for storing and dispensing the working solution of BMG-C4||500 l|
|Dry powder batcher for BMG-C4||1 pc.|
|Rated power of dry powder batcher for BMG-C4||0.25 kW|
|Volume of hopper for storing BMG-C4 dry powder||50 l|
|Overall dimensions of the station||3800 mm(L) х 2800mm(W) х 2500 mm(H)|
The station for preparation and dosing the 3% working solution of Oil extraction additive BioMicroGel® BMG-C4 operates in automatic mode.
The operator loads the Oil extraction additive BioMicroGel® BMG-C4 into the hopper for dosing the dry powder and sets the toggle switch of the BMG PDS-1000.1c to Automatic. After that, the solenoid valve for service water supply opens up and the dry powder dosing unit is turned on dispensing powder from the hopper. Then the wetted powder and water enter the first dissolution chamber, where dissolution occurs with the aid of a paddle mixer set to 100 rpm. After filling the first chamber, the pre-solution enters the second chamber, where the final dissolution occurs with stirring with a paddle mixer rotating at a speed of 100 rpm. At the next stage, the ready-made 3% working solution enters the storage and dosing chamber, from where the solution is automatically pumped out by the dosing pump, according to the dosage preset by the operator, into the Customer's system. The station operates in automatic mode using signals from level sensors installed in chambers used for storing and dosing the working solution. When storage and dosing chamber is filled with working solution, the upper level sensor closes, sending a signal to stop the powder dispenser and close the water supply solenoid valve. When emptying the storage and dosing chamber, the lower level sensor opens, sending a signal to stop the dosing pump, open water supply solenoid valve and start the dry powder dosing unit. The dosing pump operates from the on / off signal of the main transfer pump and from the level sensors in the storage and dosing chamber.
The station for preparation and dosing of extraction additive Biomicrogel® BMG-C is shipped as a semi-knocked-down kit. The assembly and commissioning of the station is carried out locally by the Customer under the supervision of representatives of SPC BioMiсroGel LLC. Prior to installation, the preparatory works should be done by the Customer to get the site ready for the permanent operation of the unit.