Biomicrogel Group
8 King Edward Street, OX1 4HL, Oxford, Oxfordshire.
Hangzhou, Hangzhou, Zhejiang Province.
2-11 Ulica Sadowa, 20-027, Lublin, Lublin Voivodeship.
+7 (343) 288-76-95 +44 20 8157 7011 info@biomicrogel.com sales@biomicrogel.com
Increasing the palm oil extraction recovery
To all solutions

Solution for increasing palm oil extraction

It will help you to produce more CPO and reduce losses without major capital investments
  • Increases CPO production volume more than than 5%
  • Reduces oil losses in heavy phase and solid more than 30%
  • Increases oil extraction in empty fruit bunches more than 10%

Objective

The solution includes reagents, equipment,
and the expertise of our engineers, who can help you get set up

Reagent BMG-С4
for increasing the extraction of palm oil

When BMG-C4 comes into contact with oil droplets
on palm fruits which have been crushed in water
it forms a submicron film around them. This film helps
the oil to be released faster and in greater volumeAbout the product

How does BMG–C4 work

BMG-C4 for palm oil.jpg
BMG-C4 does not mix with the oil. When the process is completed,
the reagent remains in the water and sludge

BMG PDS preparation and dosing station

In automatic mode it prepares, doses, and pumps a 3%
solution of BMG-C4 through the client's system. About the product
The flowchart below shows one of the methods of how BMG–C4 can be applied: using the
reagent after a centrifugal pump that pumps unrefined palm oil into a clarifier.

How does the BMG solution
improve the efficiency of your mill

The process of producing palm oil has not changed in concept for the last 50 years.
We have just improved it so you can earn more due to:

Increased extraction
crude palm oil (CPO)
Faster extraction in the clarifier
Reduced oil loss on exit from
the clarifier and reduced loss
on entry to the decanter
Reduced water consumption in the crude
palm oil tank (COT) by 50% or more
Reduced palm oil
mill effluent (POME)

Your mill will save
over $500,000 a year

after implementing the BMG solution

Why are we sure that our solution suits you?

We carried out five tests at Indonesian factories and each of them
showed an increase in oil extraction by up to 5-30% per hour

The BMG reagent is environmentally friendly and safe

BMG is made of beet and apple pulp, cellulose, starch etc. (CAS–number
9004-32-4, EC–number 618-378-6
). It is 100% biodegradable, safe
for people and the environment, and complies with ЕС № 1272/2008
BMG does not affect the quality
of the oil or its characteristics
BMG is effective regardless
of the volume of oil content in palm fruits
BMG makes oil processing
easier. Even for palm-kernel oil
Capital investments are not required
for the implementation of the solution
No changes are required
in the mill’s existing workflow
Implementing the BMG solution
will increase the prime cost of processing
1 ton of FFB by just $2

The advantages of collaboration with Biomicrogel®

Inhouse R&D center

It includes 4 laboratories and 2 experimental production sites. Research and development are performed by doctors and employees with PhDs in chemical sciences

More than 100 patents in 62 countries

Biomicrogel Group’s intellectual property portfolio includes patents, industrial prototypes, and trademarks around the world

Inhouse production

2 fabrication shops with a total area of 3,000 m2 manufacture up to 18,000 tons of product per month

Regular participation in industry events

Biomicrogel® takes part in Russian and international conferences and exhibitions as a speaker or participant

Laboratory and pilot tests

We carry out tests before supplying our solution in order to demonstrate to the client that the BMG solution will meet their needs

We work in Southeast Asia,
Europe, USA, and Brazil

We have representative offices in Indonesia and Malaysia. Contact them today to discuss running tests at your mill

Upon contact with drops of oil in the aqueous phase, BMG-C4 stabilizes at the oil-water interface forming submicron polymer films, displacing the drops of oil from the particles of the crushed crop, after which they rise to the surface.

Unlike the other Biomicrogel® modifications used as a sorbent, flocculant, or flocculating agent where the strength of films (microcapsules) is critical and must be maintained for a long time, in this case it is only necessary to ensure their short-term presence on the surface of the solid particles, ensuring the oil is separated from the solids and rises to the surface of the water. After the process is completed, BMG-C4 is distributed in the aqueous phase and over solids.

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Upon contact with drops of oil in the aqueous phase, BMG-C4 stabilizes at the oil-water interface forming submicron polymer films, displacing the drops of oil from the particles of the crushed crop, after which they rise to the surface.

Unlike the other Biomicrogel® modifications used as a sorbent, flocculant, or flocculating agent where the strength of films (microcapsules) is critical and must be maintained for a long time, in this case it is only necessary to ensure their short-term presence on the surface of the solid particles, ensuring the oil is separated from the solids and rises to the surface of the water. After the process is completed, BMG-C4 is distributed in the aqueous phase and over solids.

Delivery options


Upon contact with drops of oil in the aqueous phase, BMG-C4 stabilizes at the oil-water interface forming submicron polymer films, displacing the drops of oil from the particles of the crushed crop, after which they rise to the surface.

Unlike the other Biomicrogel® modifications used as a sorbent, flocculant, or flocculating agent where the strength of films (microcapsules) is critical and must be maintained for a long time, in this case it is only necessary to ensure their short-term presence on the surface of the solid particles, ensuring the oil is separated from the solids and rises to the surface of the water. After the process is completed, BMG-C4 is distributed in the aqueous phase and over solids.

BMG-С4 is used in the form of a 3% solution.

In order to prepare the BMG-C4 solution for use, it is necessary to use the special BMG PDS series preparation and dosing equipment while following the instruction manual for BMG-C4

BMG-С4 is supplied as powder.

It is packed in 25kg polypropylene bags; the bags are then placed on pallets. One pallet carries 20 bags, which is 500 kg of product.

To avoid hydrolysis or the growth of bacteria and fungi, resulting in a deterioration of the solution, use the BMG-С4 solution within 7 days of its preparation.

BMG-C4 is stored in the manufacturer’s package in ventilated warehouse premises protected from direct sunlight at a relative humidity of no more than 70% at a temperature not exceeding 37°C in conditions that exclude dust penetration and precipitation. The guaranteed shelf life of the packaged product is 24 months as from the date of production.

When the solution is prepared, it creates an environment for the growth of airborne or aquatic bacteria and fungi. Always add a biocide in storage areas where this process is taking place.

It is recommended to use isothiazoline-based biocides in the proportion of 700 ppm of agent per volume of water. Equipment for the preparation of the BMG-С4 treatment solution as well as any containers for its storage and any pipelines used should be pre-flushed and disinfected.

BMG-С4 shall be disposed of in accordance with effective legislation.

Need help? Send us a message and we’ll get back to you.
We process all enquiries and are able to find a customized solution for every client.
Need help? Send us a message and we’ll get back to you.
We process all enquiries and are able to find a customized solution for every client.

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