Biomicrogel Group
8 King Edward Street, OX1 4HL, Oxford, Oxfordshire.
Hangzhou, Hangzhou, Zhejiang Province.
2-11 Ulica Sadowa, 20-027, Lublin, Lublin Voivodeship.
+7 (343) 288-76-95 +44 20 8157 7011 info@biomicrogel.com sales@biomicrogel.com
Reactor-type plant for the processing of coolant
To all products

Reactor-type plant for the treatment of cooling lubricants

This plant is designed for cleaning cooling lubricants (cutting fluids) from oil products by treatment with a reagent followed by a filtration process. The plant produces purified water and a low-hazardous sludge. * If a higher throughput is required, the company can develop a customized solution with several reactors or with vessels of a larger size.

Specifications

Plant throughput, m3 / day Up to 100*
Occupied area, m2 70 to 150
Volume of separation reactor, m3 5 to 12
Rated power, kW 5 to 20
Rotation speed of the stirrer in the separation reactor, rpm 100
Tank material Polyethylene, polypropylene, other materials on request

Efficiency

The plant can be used for cleaning any type of cutting fluids (both plant-based and synthetic). After treatment, the purified water complies with MAC.

Cost-effectiveness

The cost of cleaning cutting fluids with this plant is 2-3 times lower than the cost of disposal using traditional methods.

Learn more

The purification process starts with the destabilization of the cutting fluid in the oxidation reactor by lowering its pH value with a solution of the 4A activator (acidic). Then the destabilized emulsion is subsequently treated with solutions of the Biomicrogel® BMG-P2 coagulant, A1 activator (coagulant), and A6 activator (flocculant). These reagents are mixed using an agitator installed inside the reactor. The batch separation reactor consists of a metal crate and a plastic reservoir placed inside it with a paddle stirrer installed. The tank is made of materials that can be used in contact with various substances, including aggressive ones. As a result of the dosing and mixing of the reagents, oil products are bound and a poorly soluble sediment is formed, which, after settling, is pumped out for further utilization. The clarified water produced as a result of separating the cooling fluid in the reactor is then discharged or is sent for further purification. The plant includes all the necessary technological equipment, piping for the technological equipment with the required shut-off and control valves, as well as devices used for monitoring and automating the technological processes. If necessary, the plant can be complimented with the following instrumentation: pH sensor, level sensor, phase separation sensor.

Place an order
The plant for processing cutting fluids is shipped as a semi-knocked-down kit. The installation and commissioning of the plant is carried out locally at the customer’s site. Installation of the unit should be carried out by a specialized company that has permits for construction and installation work. Prior to installation, preparatory works should be carried out by the customer to get the site ready for the permanent operation of the plant. SPC Biomicrogel LLC specialists can perform the installation and commissioning of the plant on a turnkey basis.

Application in solutions

Decontamination of metalworking fluids in the engineering industry
For the treatment and disposal of spent metalworking fluids
Decontamination of metalworking fluids in metallurgical engineering and tube rolling
Need help? Send us a message and we’ll get back to you.
We process all enquiries and are able to find a customized solution for every client.
Need help? Send us a message and we’ll get back to you.
We process all enquiries and are able to find a customized solution for every client.
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